Use Case 5- Secondary Steel Plant Productivity Improvement

...
Our "Mavens" are spread across the globe
If you are a freelancer and looking for an opportunity click here
Mavensworld works with over 10000 subject matter experts
Mavensworld works with leading global management consulting firms
Mavensworld is now a member of CII


Use Case: Productivity & Benchmarking Study – Indian Steel Industry

📌 Context:
A leading steel manufacturer aimed to enhance plant and manpower productivity across three plants while benchmarking operations against global peers.

🔹 Our Work:
✔ Operations & Manpower Study – Site visits, walkthroughs, data analysis, and manpower gap assessment.
✔ Problem-Solving & Stakeholder Engagement – Discussions, buy-in facilitation, and structured recommendations.
✔ Benchmarking Study – Researched 300+ operational parameters across global coated steel industry benchmarks.

🔹 Key Results:
🚀 10% reduction in manpower costs
🚀 12% boost in overall plant productivity
🚀 Optimization across 75+ improvement areas (pickling, galvanizing, cold rolling, etc.)
🚀 Line speed improvements & reduced downtimes

📊 Strategic insights driving operational excellence & workforce optim